Operational Performance Improvement

Operational Performance Improvement

Most organisations have far more performance upside than they realise. In many cases, we help clients unlock 2x, 3x and sometimes 4x improvements in performance.

Not because their people need to work harder.

Because too much effort is consumed by unnecessary friction.

Go and watch work being done in almost any organisation and you'll see capable, committed people spending a surprising amount of time searching for information, waiting for decisions, chasing approvals, managing exceptions, correcting errors, and working around processes and systems that make work harder than it should be.

Customers experience this friction too. It shows up as delays, repeated handoffs, poor communication, inconsistent service, errors and unnecessary effort. What frustrates customers is often the same friction frustrating the people trying to serve them.

Most organisations respond to these symptoms individually. They launch productivity programs, service initiatives, cost reduction efforts, or technology projects to address each issue independently.

In our experience, they're usually connected.

The real constraint is often the way work flows through the system. Assumptions and management practices that appear sensible in isolation can create delays, rework, bottlenecks and complexity when viewed from an end-to-end perspective. Optimising utilisation creates queues. Managing to SLA targets can mask poor service. Improving individual functions can come at the expense of overall system performance.

Our role is to help organisations see that friction, understand what is causing it, and systematically remove it.

When friction is removed, performance improves across multiple dimensions simultaneously. Service improves. Quality improves. Productivity increases. Capacity is released. Costs fall. Employee experience improves.

Rather than accepting trade-offs between service, cost, quality and employee experience, we help organisations improve the performance of the overall system.

The philosophy that underpins our approach is explored in our article Learning to See.

Operational Performance Improvement at a Glance

We help organisations improve productivity, service, quality and cost performance by identifying and removing the operational constraints limiting performance.

Typical outcomes include:

  • Productivity improvement
  • Increased operational capacity
  • Reduced backlogs and lead times
  • Improved customer service outcomes
  • Lower operating costs
  • Greater readiness for digital transformation and AI

Our experience spans banking, insurance, healthcare, telecommunications, government, retail, hospitality, manufacturing, logistics, agriculture, defence and other operational environments.

Common Challenges We Solve

  • Long turnaround times and customer delays
  • Operational backlogs and workflow bottlenecks
  • Capacity constraints and resource shortages
  • Productivity and efficiency improvement
  • Cost reduction and margin improvement
  • Service quality and customer experience challenges
  • Workforce planning and capacity management
  • Process simplification and standardisation
  • Performance management and KPI redesign
  • Preparing operations for digital transformation and AI
  • Building frontline leadership and operational maturity

Why Clients Engage Us

Clients typically engage us when performance has plateaued, improvement efforts have stalled, or important targets continue to prove elusive despite significant effort.

They have invested time, effort and resources trying to improve the situation, but progress has slowed or stopped. The symptoms are visible, but the underlying causes remain unclear.

These challenges are rarely solved through more effort, additional reporting, or another improvement initiative. They require a different way of understanding how the operation works and a deep understanding of what is truly constraining performance.

Beyond delivering improvements, we help organisations establish the systems and capabilities needed to sustain and accelerate performance over time. This includes measures that expose loss, management systems that make problems visible, effective operating rhythms, and the capability to identify and solve problems every day.

The result is a simpler operation, a better experience for customers and employees, stronger economic performance, and the capability to continue improving long after the initial work has been completed.

Frequently Asked Questions

What is operational performance improvement?

Operational performance improvement focuses on improving the performance of the overall system.

This includes improving productivity, reducing costs, increasing capacity, enhancing service, strengthening quality, and improving customer and employee outcomes. While these objectives are often pursued independently, they are usually connected.

Our experience is that organisations achieve the greatest gains when they improve both the capability of individual processes and the way work flows between them. When work flows effectively, organisations often discover they can simultaneously improve service, productivity, quality and cost performance rather than accepting trade-offs between them.

What is operational excellence?

Operational excellence is the ability to consistently deliver high-quality outcomes for customers while using resources efficiently and continuously improving performance. It combines capable processes, effective management systems, strong leadership and a culture of problem solving.

While operational excellence is often viewed as a long-term aspiration, organisations typically make the greatest progress when they first identify and address the operational constraints limiting performance today.

What is process improvement?

Process improvement is the practice of making work easier, faster, more predictable and less costly by reducing waste, removing unnecessary complexity and improving workflow.

While improving individual processes is important, we find the greatest gains often come from improving both process capability and the flow of work across the broader system. This ensures improvements made in one area do not simply create new bottlenecks somewhere else.

Why do organisations often struggle to improve performance?

Most organisations are full of capable, committed people working hard to achieve good outcomes. The challenge is rarely effort.

Performance is often constrained by friction within the system, including delays, bottlenecks, rework, excessive approvals, poor workflow design and ineffective management systems.

Because these issues are often accepted as "the way things are", they frequently remain invisible to traditional reporting and performance management approaches.

How do you identify what is constraining performance?

We start by understanding how work actually flows through the operation, from customer request through to delivery.

Rather than focusing solely on organisational structures, utilisation measures, departmental KPIs or individual performance, we seek to understand where work waits, why it waits, where it is reworked, and what prevents it flowing effectively through the system.

This often reveals opportunities that are hidden from traditional reporting and performance management approaches.

How does this approach relate to Lean?

Our approach is deeply grounded in Lean thinking, systems thinking and operational excellence.

The title of our article Learning to See is a deliberate homage to the influential Lean text of the same name by Mike Rother and John Shook, which introduced many organisations to Value Stream Mapping and the discipline of understanding how work flows through a system.

Cinc founder Peter Campbell has an engineering PhD in Lean Manufacturing and began his career in automotive engineering and manufacturing with organisations including Ford and Bosch before applying these principles across banking, insurance, telecommunications, healthcare, government, retail, logistics and other operational environments.

Many people think of Lean as a collection of tools used to identify and eliminate waste. While those tools are valuable, we focus on improving the flow of work between value-adding activities, consistent with the philosophy developed and applied by Toyota.

The advantage of this perspective is that it encourages organisations to optimise the performance of the whole system rather than individual activities or departments. Good flow cannot be achieved without addressing quality problems, process imbalances, capability constraints, unreliable processes and productivity losses. As these constraints are removed, improvements in productivity, capacity, quality and cost naturally follow.

Our objective is therefore not simply to remove waste or improve productivity in isolation. It is to improve the performance of the overall system and the outcomes it delivers to customers.

Do you work outside manufacturing?

Yes.

While the foundations of our approach were developed in manufacturing environments, our experience spans banking, insurance, telecommunications, healthcare, government, utilities, retail, logistics, professional services and other operational environments.

The context changes, but the underlying causes of poor performance are often remarkably similar. Every organisation has work flowing through a system, and every system experiences delays, bottlenecks, rework, variation and unnecessary complexity.

The principles are universal, even if the operational environment is not.

What results can organisations typically expect?

The opportunity varies depending on the nature of the operation and its starting point.

Most clients initially engage us seeking productivity improvement, cost reduction, additional capacity, service improvement or relief from persistent backlogs. In many cases, they discover the opportunity is substantially larger than expected once the underlying constraints within the system become visible.

Examples from our client work include:

  • 64% reduction in time-to-decision
  • More than 80% productivity improvement across a 600-person team
  • $14.5 million per annum of equivalent capacity created
  • 61 FTE of capacity released
  • 217% increase in output per person
  • 89,000 additional treatments per annum identified within a healthcare network

The specific outcomes differ, but the pattern is consistent. As productivity improves and friction is removed from the flow of work, organisations typically improve service, reduce costs, release capacity and improve customer outcomes simultaneously.

Additional examples can be found throughout our case studies and articles.

Does operational performance improvement require new technology?

Not necessarily.

Many organisations have substantial untapped performance potential within their existing systems, processes and ways of working. While technology can be a powerful enabler, significant gains are often available through improving workflow, management systems, decision-making, problem solving, operational discipline and organisational capability.

Our experience aligns closely with the philosophy described by Lean IT author Mike Orzen:

"Develop people, improve business processes daily, and thoughtfully apply technology after manual systems are improved... in that order."

Technology is often most effective when applied to processes that are already understood, stable and capable. As Mike Orzen describes it:

"Technology is the multiplier, not the fixer."

In other words, technology should be introduced once a process is refined, predictable and working well. At that point, technology becomes a powerful mechanism to lock in improvements, scale performance and further enhance customer and employee outcomes.

This is not an argument against technology. In many situations technology is essential. However, organisations often achieve better outcomes when they first understand and improve the underlying operation before digitising it.

By addressing workflow, quality, capability, management systems and process design first, organisations can often realise meaningful performance improvements immediately while also creating a stronger foundation for future digital transformation and AI-enabled initiatives.

How do you make improvements sustainable?

Our objective is not only to deliver an initial uplift but to help organisations build the capability required for ongoing improvement.

This typically includes measures that expose loss, performance management systems that make problems visible, effective operating rhythms, frontline leadership capability, practical problem-solving disciplines and governance mechanisms that support continuous improvement.

The result is not just better performance today, but the ability to continue improving long after the initial work has been completed.

What industries does Cinc work with?

Our team has decades of experience improving operational performance across a wide range of industries and operational environments.

This includes banking (retail, business and institutional), insurance, wealth management, telecommunications, contact centres, healthcare, aged care, manufacturing (automotive, FMCG, heavy vehicles and pharmaceuticals), energy, government, logistics, retail, hospitality, security, airports, defence and agriculture.

While each industry has its own challenges, the underlying causes of poor performance are often remarkably similar. Delays, bottlenecks, rework, ineffective workflow, poor visibility and process variation exist in almost every operational environment.

The principles used to improve performance are therefore highly transferable, even when the context is very different.

When should an organisation engage an operational performance consultant?

Organisations typically seek external support when performance has plateaued, improvement initiatives are not delivering expected results, capacity constraints are limiting growth, or the underlying causes of poor performance are unclear.

An experienced operational performance consultant provides an objective view of the operation and helps identify the constraints, management practices and workflow issues limiting overall system performance.

Related Areas of Expertise

Operational performance challenges are often closely linked to broader profitability, supply chain and capital investment decisions.

Explore our related specialties:

Get in Touch

Articles & Case Studies